The experience from more than 35 years of special machine and tool construction creates the basis for short development times and on-time completion in the assembly of individual and purchased parts into complex functioning complete systems. The know-how of our engineers and machine builders in dimensional and geometrical tolerances and the interaction of machine elements for transferring forces and movements are further building blocks for the low-cost and customer-oriented implementation of projects.

In the basic system, wherever possible we use proven technology to create reliable systems. Depending on the requirements, we enhance our systems with high-tech components.

The experience of AKE-technologies secures the innovative edge for customers in the realization of economic overall solutions taking into account the production costs at the respective location.

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The use of state-of-the-art production technologies and the high training level of our employees ensures dimensional consistency and defect-free individual part production. The continuous expansion of the production capacities and the erection of an additional production hall means it was possible to optimize the parts flow of delivered semi-finished parts up to finished 3D molding. This increased productivity gives us greater planning flexibility and the necessary head start for the following assembly and commissioning processes.

In-house services

• Free-form milling of contoured parts based on CATIA data
• Mold construction
• Tool construction
• All types of welding design
• Fixture/tool construction and operating equipment
• Steel construction, machine frames

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The digitization of development and production offers our customers planning security, fast commissioning, predictive system maintenance and quick problem solving. AKE technologies offers its customers the full VIRTUAL PACKAGE:

Virtual Reality System - plant inspections and ergonomic considerations already in the development phase

Our in-house virtual reality system enables our customers to virtually walk through the plant already during the presentation of the offer. In addition, complete assembly lines can be inserted into an existing hall layout of our customers previously recorded by 3D scans - this gives us a realistic impression of the space required! Later in the design phase, the system offers great advantages, especially when designing worker stations - ergonomics assessments are made using the virtual workstations.

Simulations and virtual commissioning reduce time and costs

By using simulation software, our software experts can virtually map the entire programming process - from early feasibility studies to turnkey virtual commissioning. This enables us to improve the quality and shorten the project duration. Robot simulations are already used for feasibility studies during system development and construction. Mechanical and electrical planning documents as well as real PLC codes later provide the basis for virtual plant commissioning.



Our programmers test processes with regard to material flow as well as the production flow and optimize them. The integrated modules can not only be tested individually, the simulations take into account the interrelationships between PLC, robotics, CAD and electrical planning. Unforeseen errors or even collisions are uncovered and eliminated in the early development phases, even before they actually lead to additional expenses and costs.

Digital twin optimizes remote maintenance and promises quick problem solving

The simulation software enables the creation of a digital twin of the system. In the simulation program, our service team can follow the production process of the plant at our customer's site 1: 1 and analyze the processes. Should a system malfunction occur that cannot be rectified by the maintenance staff, our programmers will find a quick solution via remote maintenance and the digital twin - so that production can be continued smoothly immediately.

Maintenance 4.0 and “Predictive Maintenance”

“Predictive maintenance” is a key catchphrase in modern production. In order to increase the overall system effectiveness, predictive maintenance planning is of great importance. Unplanned downtimes can be avoided by using analysis programs. The monitoring of the system status and the integrated individual processes allows irregularities to be detected. In addition, statements can be made with regard to optimization potentials.

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AKE technologies has turned three-dimensional design with CATIA into an internal standard. The individual components are matched in extensive development steps.

Very early simulations and tests on virtual prototypes can be carried out on our CATIA workstations with the model data. The perfect cooperation between our design department and the software experts from AKE technologies allows us to use robot simulations for early feasibility studies during the development and design of our assembly testing technology. This enables us to improve the quality and shorten the project duration.

The rigorous pursuit of our quality management system and the connected numerous design FMEAs ensures defect-free production of the individual parts and, thus, on-time assembly and commissioning of the systems.

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AKE technologies combines economy with ecology

As a leading specialist for demanding system engineering, AKE-technologies has set itself the task of unifying economy and ecology in a useful symbiosis that can significantly contribute to the development of new green technologies. One result of this effort is the patented, entirely new membrane technology for filtering and cleaning wastewater.

Membrane technology has become a key technology in closing the water cycle and recovering recyclable fractions. In systems of this type, substances are separated from wastewater under pressure using special membranes and micro-, ultra- and nano-filtration methods. The main advantages of membrane technology are that the systems operate without the addition of chemicals, are easy to use and can be readily designed to meet individual requirements. In addition, because this technology does not require heating, its energy consumption is considerably lower than that of conventional thermal separation methods.

Together with an innovative membrane filter manufacturer, AKE-technologies has developed an entirely new, cost-effective and ecologically sound membrane technology for filtering and cleaning wastewater. In this manufacturing process, AKE handles downstream processing of the membrane to create a closed and tested filter package. In addition to this technology, AKE also manufactures system equipment for the solar and wind power industry.


System description

• Processing of endless filter membranes into multi-layer filter modules
• Automatic blank production with cut edge sealing by ultrasonic roller cutting units
• Cutter processing of filter membrane blanks
• Automatic feeding of connecting elements for the manufacture of the filter modules
• Handling of filter blanks and gluing of connecting elements by two robot systems with modular gripper units
• Manual removal of the packaged filter modules

We offer further systems for

• Wind power equipment
• Solar power equipment

For more information contact us via our contact form.

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The AKE standard cell promises flexibility and individuality within the standard concept. The modular design of the assembly lines allows a subsequent integration of cells in case of increasing call-off numbers or additional variants. Depending on the requirements of our customers, we offer the standard cell in different versions:

The advantages of the AKE standard cell at a glance:

Time and cost savings

Customers benefit from standardization. The space savings due to the compact design have a positive impact on the running costs of the plant. The time savings in delivery time, transport and assembly also have a direct impact on costs.

High flexibility

In addition to fast and flexible expansion to increase the number of units and variants, the modular design of the assembly lines also allows them to be arranged to suit the customer's individual needs and adapted to the hall layout.

Simple logistics

Thanks to the compact design of our systems, relocation and transport are enormously simplified. The modules of the AKE standard cell can be easily packed into the truck and transported in one piece. This promises fast installation of the plant at the customer's site. In addition, the integration of a central material station reduces logistics routes and simplifies the supply of the plant during operation.

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Modular assembly systems in automated production:

Palletizing or tray destacking systems are modules that enable automatic palletizing and depalletizing. These tray stackers simplify the logistics processes in automated production enormously. AKE technologies GmbH offers its concept as a standard product with its own control system.

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The advantages of the AKE palletizing systems at a glance:

• Large storage capacity and fast changeover times
• Uninterrupted loading and unloading ensures smooth material flow
• Buffer systems allow high plant autonomy
• Space-saving design on a small footprint
• High flexibility due to individual design of tray sizes
• Optional camera systems for component position detection in the tray
• Hand scanner in the placement area and worker panels for visualization

Possible tray sizes of the AKE tray system:

• Width: 530-600 mm
• Depth: 350-400 mm
• Height: 25-200 mm

Are you looking for an efficient and flexible palletizing system?
→ Feel free to contact us!

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Also learn more about other solutions::

Acoustic chamber

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Acoustic test chambers enable the precise meas¬urement and evaluation of noise emissions or dis-ruptive noises by a combination of an outer noise enclosure and a sound absorbing lining on the in-side of the chamber.
Acoustic chambers consist of high-efficiency noise cancelling wall and ceiling panels, high-quality acoustic doors of customized dimensions, noise¬less LED lighting, inlet and outlet silencers, inte-grated cable ducts and soundproof cable passages.

The chambers can be equipped with wedge-type and planar absorbers that are designed, respec-tively, for semi-anechoic and highly sound-ab¬sorbing acoustic test chambers.

We partner with TS-tech, as they have the capacity to provide us with complete turn-key acoustic test chambers. We discovered that their chambers cre¬ate the environment our AKE systems need to per¬form disruptive noise tests with flawless results.

Climatic chamber

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In the climatic chamber tests with a temperature range from -40°C to +80° are possible.
Its resistance to corrosion and environmental degradation make our shaker the system of choice for applications in climatic chambers. Our actuators are fit for continuous operation under any type of environmental conditions. Even if operated 24 hours a day, our High Power Shakers will retain their original condition along with their peak performance capability.

Boasting an exceptionally compact design, resulting in a remarkably small installation space, our shaker will pare down the operating costs of your climatic chamber as it shrinks down the space required for the chamber.
Another welcome benefit is that it helps keep the initial construction cost comparatively low. Thanks to our shakers’ resistance to climatic influences, there is no need to embed the actuators in the foundation.

Testing services at the S&R Lab

Feel free to use our service!

We have found that our customers benefit immensely from cooperating with AKE-technologies as a provider of measuring and testing services. In an effort to ensure that our services always garner our customers complete satisfaction we have set up a testing room at our location in Patriching: our Noise Analysis and Solution Centre.

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Our Noise Analysis and Solution Centre is furnished with all products that are included in our NVH portfolio. All necessary equipment is available on site - from vehicle and components shakers to the noise recording system to the stick-slip testing bay.

Assisting you in analyzing and eliminating disruptive noises, our services will allow you to focus on the essential aspect of your business: selling your products.

Benefit from the experience of our specialists!

The use of innovative technologies for noise prevention is not an isolated individual discipline. To use them intelligently, they must be adapted to the specific application. This lets us provide our customers with high quality analyses, diagnostics and advice with the implementation.

We offer a series of workshops and training courses on the subject of disruptive noise acoustics which support you in selecting the best technology for your special requirements and in the ideal system integration.

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Here are some sxamples of our workshops

• Disruptive noise treatment has to be planned: Introductory course with a complete assessment of your situation and strategy development for effective disruptive noise prevention
• Disruptive noise acoustics workshop: The Basics (one-day course)
• Disruptive noise acoustics workshop: Expert Course (two days)
• Disruptive noise analysis on the hardware
• Disruptive noise analysis in the development phase
• Stick-Slip measurement and assessment
• Shaker tests with corresponding drive files

The training sessions take place in our Squeak and Rattle lab or are also offered as in-house events.

With dynamic driving excitation, relative movements of two components can occur. The resulting transition from static to sliding friction is called a stick-slip effect. This is considered as the cause of the generation of creaking noise in the vehicle interior. These noises occur in places where, for example, parts of plastic, leather, rubber and glass come into contact with and rub against each other.

Vehicle acousticians are faced with the challenge of early detection of contact points in the development phase, which can cause the stick-slip effect. AKE-technologies offers a compact, portable stick-slip test bench that enables an objective evaluation of a wide range of material pairings. The test results meet the standards of the globally recognized VDA 230-206 or various car manufacturers.

System desciprion

Stick-Slip-Prüfstand / SSP04

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• Small, compact and mobile test stand for analyzing material pairings in respect to their disruptive noise behavior
• Adjustable press-on force and travel speed
• Quick-change sample carrier
• Objective analysis of contact points by integrated sensor technology

The EvoCarb

The test bench for vehicle components - our EvoCarb - impresses with the completely redesigned optic and the technical performance increase through the swinging table made of carbon - which promises particularly effective Buzz Squeak and Rattle analyzes.

These unrivalled properties of the carbon material have an immediate positive effect on our new component shaker. Due to the low weight of the swing table of only 20 kg, components with a higher dead weight can be tested. The stiffness and the high load capacity of the carbon also cause a precise and extremely high power transmission in the component

Highly resistant to corrosion and environmental degradation in combination with shape retention in the event of temperature changes, the material used in our patented shaker makes the shaker perfectly suitable for use in a climatic chamber.
In spite of its singular capabilities, the EvoCarb is whisper quiet while in operation. Its negligible noise output makes it possible to pinpoint potentially disruptive noises and enables our customers to find the appropriate solutions at an early stage.

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Shaker system for analyzing components

The components (e.g. seats and instrument panels) are consecutively or simulatneous excited on this shaker system in three axes (X/Y/Z) with time-history, random or synthetic signals. The simultaneous three-dimensional excitation with 3 actuators instead of just one promises an even more realistic simulation of roadway profiles.

System description

• Base frame with steel base plate and 3 adapter positions for a High Power Shaker
• Swivel table, 1500 x 650 mm, with component mount and bearings
• 1 or 3 HPS 350 High Power Shaker with adapter plate
• 11 kN excitation power per actuator in a compact and lightweight design
• 3 dimensional excitation is possible (3 axes at the same time)
• Switch cabinet with shaker controller
• PC system for control and analysis
• Sensor system and mounting device for drive file recording
• Software with data logger and sensor system for disruptive noise recording and analysis

By using our patented High Power Shaker in test bench construction for Squeak and Rattle analyzes, disturbing noises can be detected and eliminated in good time.

The use of accelerometers mounted on the bodywork via magnets means all movements of the vehicle can be recorded and, hence, a so-called 'Drive File' generated during a real test drive over the defined rough stretch of road. The use of HPS now makes it possible to induce the excitation recorded on the test track into the vehicle under laboratory conditions. The accuracy of the road profile simulation here is almost 100%. The advantage of the simulation is that there are no distracting secondary effects such as wind, engine or rolling noises. A further advantage is the exact reproducibility of the journey - as often as you like. This means all relevant disruptive noises can be detected and appropriate preventive measures taken in good time ahead of the start of series production.

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Shaker system for the analysis of vehicles

The vehicles are agitated on this shaker system by two or four high power shakers in the vertical direction with time-history, random or synthetic signals. We recommend the variant with 4 actuators because the roadway simulations are even more realistic here.

System description

• Steel base plates as the basis of the system and for positioning the lifting systems and shakers
• Electric or Electro-hydraulic lifting system for positioning the vehicle
• 2 or4 HPS 350 high power shakers with electromagnetic locating and manual/hydraulic docking system
• 11 kN excitation power per actuator in a compact and lightweight design
• Actuator diameter 260 mm; Height 200 mm and only 30 kg weight
• Realistic noise analysis for vehicles up to 3.5 tons
• Switch cabinet with shaker controller
• PC system for control and analysis
• Sensor system and mounting device for drive file recording
• Software with data logger and sensor system for disruptive noise recording and analysis

Quality lies in quietness

Car drivers react extremely sensitively to distracting ambient noises in the interior. Noise design and elaborate vehicle acoustics with insignificant low values have become the norm today in all classes. Potential problem areas can be detected in good time and eliminated with the noise analysis from AKE-technologies.
Tremendous technological developments in the automobile and supply industry in recent years have resulted in the vehicle interior becoming ever quieter and therefore noises, that were obscured in earlier times, are increasingly perceived by customers as annoying. When new materials are employed, often it is not known beforehand what effect they have on the ambient noise in the interior. Even the interaction of certain materials can lead to unwelcome noises such as squeaking or creaking. In order to be ready for the consumer segment of the future, we provide our extensive range of services on the subject of noise acoustics.

AKE-technologies is the only company in the field of noise acoustics that provides the complete range of know-how and technology: From the excitation technology such as shaker systems to a solution in the form of anti-friction coating application systems. Our customers can benefit at an early stage from our know-how through theoretical support in the development phase.

With the German Noise Analysis and Solution Center (Störgeräuschanalyse- und Lösungszentrum or SALZ, we have created our own facility where we can graphically present the latest technologies and services in the field of disruptive noise acoustics to our customers.

We are your partner for Buzz, Squeak and Rattle themes!

For questions about the individual applications, please contact us via our contact form!

for the treatment of arm rests, handles or trims

The edge folding machines from AKE consist of a press system and any number of exchangeable tools. All component-specific functions for processing the respective product are stored directly on the tool. As a result, each tool is functional in each press system without any programming effort.

The flexible systems that can be used at different locations are characterized by the output of almost 100% non-reworked components. Upon request, AKE also supports its customers in the design and layout of trim and energy directors.



system description

• Protection of workers by means of a light curtain with rear area protection
• part recognition systems for presence, position and, if necessary, color detection
• Machining of the components by various integrable processes: edge folding (Interior and exterior edge folding and processing of textile and Alcantara), mounting, punching, welding, riveting of attachments by means of hot rivets or ultrasound
• Ergonomic component removal from the upper tool
• Machining of various components by simple tool change

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