
General information
- Possibility to combine manual and automatic processing stations
- Design as a fully automatic production line
- Connection to upstream and downstream systems such as injection molding machines
- Simple integration of additional processing stations in the event of changed specifications, quantities and component variants
- Connection of the stations with conventional transport systems such as double belts, but also with innovative shuttle and linear drive systems
- Complete data documentation and process monitoring
- Possibility of integrating a central material station to reduce logistics routes
Processes
Automatic process examples
- Feeding of various components (housing, fuses, washers, screws, nuts, ...)
- Camera testings as incoming inspection of components (e.g. overmolding inspection of surfaces)
- Screwing of attached parts
- Clinching of electric components
- Mounting of components with end position, maximum force or force-displacement monitoring
- Hot welding and ultrasonic riveting processes
- Insertion of pressure compensation elements
- Laser transparent welding of plastic parts
- Leakage tests
- Mechanical EOL tests (e.g. actuation of mechanical assemblies)
- Electrical EOL tests (e.g. continuity and function)
- Optical 2D and 3D EOL tests (e.g. latching and measurements)
- Component marking with labels, inkjet printers or laser systems
- Automatic packaging of the produced components in customer packaging
Manual process examples
- Assembly of individual parts
- Packaging of the produced components
- Assembly of connectors and cable assemblies
Scope of documentation

- Batch numbers of the individual parts
- Individual part tracing of safety-relevant individual parts such as electrical separator elements
- Mounting forces and paths
- Torque and angle of rotation values of the screwing processes
- Camera images and results
- 2D and 3D measurement results
- Test results from the EOL tests
- General information on the component such as the individual part number, production time, product variants, and much more.