General information

• Possibility to combine manual and automatic processing stations
• Design as a fully automatic production line
• Connection to upstream and downstream systems such as injection molding machines
• Simple integration of additional processing stations in the event of changed specifications, quantities and component variants
• Connection of the stations with conventional transport systems such as double belts, but also with innovative shuttle and linear drive systems
• Complete data documentation and process monitoring
• Possibility of integrating a central material station to reduce logistics routes

Processes

Automatic process examples

• Feeding of various components (housing, fuses, washers, screws, nuts, ...)
• Camera testings as incoming inspection of components (e.g. overmolding inspection of surfaces)
• Screwing of attached parts
• Clinching of electric components
• Mounting of components with end position, maximum force or force-displacement monitoring
• Hot welding and ultrasonic riveting processes
• Insertion of pressure compensation elements
• Laser transparent welding of plastic parts
• Leakage tests
• Mechanical EOL tests (e.g. actuation of mechanical assemblies)
• Electrical EOL tests (e.g. continuity and function)
• Optical 2D and 3D EOL tests (e.g. latching and measurements)
• Component marking with labels, inkjet printers or laser systems
• Automatic packaging of the produced components in customer packaging

Manual process examples

• Assembly of individual parts
• Packaging of the produced components
• Assembly of connectors and cable assemblies

Scope of documentation

• Batch numbers of the individual parts
• Individual part tracing of safety-relevant individual parts such as electrical separator elements
• Mounting forces and paths
• Torque and angle of rotation values of the screwing processes
• Camera images and results
• 2D and 3D measurement results
• Test results from the EOL tests
• General information on the component such as the individual part number, production time, product variants, and much more.

Learn also more about our production lines for HV boxes: